2016 Ford Explorer Problems

What owners reported to NHTSA about the 2016 Ford Explorer, its recalls, and what to check before you buy one.

Ford Explorer, 2012 to 2019 model years
Photo: Cutlass, CC0
How the 2016 compares

One of the worst Explorer years

Owners filed about 1.6 times as many complaints as a typical Explorer year. The main thing to watch is the body, doors and structure, which half of owners reported by about 83,000 miles. Years with fewer complaints: 2018, 2019 and 2021.

Based on owner complaints to NHTSA, compared with other Explorer years from 2012 to 2024. A good year can still be a bad car, so check the one you are looking at.

Owners have filed 2,465 complaints with NHTSA about the 2016 Ford Explorer. The most reported problem area is the body, doors and structure (595, 24% of complaints), followed by the steering and the engine and cooling. That is the most complaints of any Explorer year from 2012 to 2024. It has 15 recalls.

Complaints2,465filed with NHTSA
Recalls15for this model year
Crashes3959 injuries reported
Fires14reported in complaints

19 of these complaints came from Utah owners.

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Most reported problems

Problem areas ranked by how many complaints mention them. One complaint can name more than one area. Open an area to see what to check on a 2016 Ford Explorer before you buy.

Body, doors and structure

595 complaintsRust, doors and liftgates that will not latch, leaks, and frame or structure concerns.What to check before you buy

Half of the owners who gave a mileage had the problem by about 83,000 miles. Parts named most: Body (202).

What to check before you buy

  • Look underneath with a flashlight. Utah road salt is hard on frames, brake lines and the bottoms of doors.
  • Open and close every door, the hood and the liftgate, and lock and unlock each one.
  • Use a paint thickness gauge and compare panels. A panel that reads very differently from the rest has likely been repaired.

Tools that help

What owners said

The contact owns a 2016 Ford Explorer. The contact stated that while driving 60 MPH, the front windshield trim detached and flapped across the front windshield. In addition, the contact received notification of NHTSA Campaign Number: 25V347000 (Structure); however, the part to do the recall repair was not yet available. The manufacturer…Owner complaint, filed 2026, at 120,000 miles
manufacturer has failed or is unable to remedy this safety recall for your vehicle in a timely manner. They have only repaired 1 side of the trim. Dealer states driver side is on back orderOwner complaint, filed 2026

Steering

532 complaintsLoss of power steering assist, wandering, play in the wheel and noises when turning.What to check before you buy

Half of the owners who gave a mileage had the problem by about 58,000 miles.

What to check before you buy

  • Turn the wheel lock to lock while parked and listen for groaning, clicking or binding.
  • On a straight road the car should track straight with the wheel centered and no loose feeling.
  • A power steering warning on the dash, even briefly, deserves a mechanic’s look before you buy.

Tools that help

What owners said

What component or system failed or malfunctioned, and is it available for inspection upon request? Yes How was your safety or the safety of others put at risk? Yes: While driving on [XXX] at highway speed, my vehicle suddenly began to swerve, causing a significant loss of steering control and creating an unsafe driving condition.…Owner complaint, filed 2026
Approximately 3 years ago, while driving my 2016 Ford Explorer on a [XXX], warning chimes sounded and a power steering/steering assist fault message appeared. Electric power-steering assist then stopped functioning and the steering became extremely difficult to operate. I slowed down and was able to maneuver safely off the freeway. I…Owner complaint, filed 2026

Engine and cooling

483 complaintsStalling, misfires, oil consumption, leaks, overheating and engine failure.What to check before you buy

Half of the owners who gave a mileage had the problem by about 26,000 miles.

What to check before you buy

  • Ask the seller not to warm the car up, and start it cold. Listen for ticking, knocking or a rough idle in the first minute.
  • Pull the oil dipstick and the oil cap. Low oil, a gasoline smell or a milky film on the cap are reasons to walk away or get an inspection.
  • Plug in an OBD2 scanner. Stored or pending codes matter, and so do readiness monitors that show "not ready", which usually means the codes were cleared right before the sale.
  • Ask for oil change records. A gap in the records on a model known for engine complaints is a negotiating point at minimum.

Tools that help

What owners said

I am writing to report a severe, inherently dangerous engineering defect regarding the internal water pump design on the 2016 Ford Explorer equipped with the 3.5L naturally aspirated V6 engine.On September 8, 2026, my vehicle experienced a sudden, catastrophic primary seal failure of the internal water pump while operating. The vehicle…Owner complaint, filed 2026
Coolant leak in the cylinder head grooves that builds up on the seal and leaking into cylinders. Causing coolant loss, white smoke and engine overheating. This issue has left me stranded on the interstate and in danger with potential engine fires. These incidents have exposed myself and the general public to unnecesary safety hazards.Owner complaint, filed 2026

Transmission and drivetrain

215 complaintsHarsh or delayed shifts, slipping, shuddering, CVT whine, and drivetrain clunks.What to check before you buy

Half of the owners who gave a mileage had the problem by about 47,000 miles.

What to check before you buy

  • Drive it from cold if you can. Shifts should be smooth in every gear, including reverse.
  • Feel for slipping (revs rise without the car speeding up), shudder at low speed and a delay when you put it in gear.
  • Listen for whining, which is a common CVT complaint, and clunks when you go from drive to reverse.
  • If it has 4WD or AWD, engage it on the test drive and ask when the transmission and differential fluids were last changed.

Tools that help

What owners said

The contact called on behalf of his wife, who owns a 2016 Ford Explorer. The contact stated that while reversing at an undisclosed speed, the vehicle independently accelerated. The check engine warning light was illuminated. The contact researched online and was made aware of NHTSA Campaign Number: 25V164000 (Power Train); however, the…Owner complaint, filed 2026, at 155,000 miles
My 2016 ford explorers torque converter has failed. It causes a extremely rough idle while in drive or reverse, the rpms vary and at a complete stop the car will continue to lunge forward. If I were to continue to drive the vehicle at any point without warning my transmission could completely lock up causing me to stall in the middle of…Owner complaint, filed 2026

Electrical system

129 complaintsDead batteries, warning lights, failed screens and cameras, and electrical shorts.What to check before you buy

Half of the owners who gave a mileage had the problem by about 42,000 miles.

What to check before you buy

  • Test every switch: windows, locks, mirrors, seat heaters, the screen, the backup camera, Bluetooth and every USB port.
  • Watch the dash at startup. Every warning light should come on briefly and then go out.
  • Have the battery and charging system tested. A weak alternator or battery drain shows up here.

Tools that help

What owners said

I have a 2016 ford explorer limited and it has 2 separate recalls on it one being the exterior a pillar applique trim clip attachments are not properly engaged due to improper assembly which borders the right and left side of the windshield, may be loose missing or become detached. also, the driver and front passenger door b-pillar trim…Owner complaint, filed 2026
I was driving on the highway and the driver side trim piece on the window flew off onto ongoing traffic. This is the second piece that flew off. The passenger side also flew off but was fixed. But now since this piece flew off I can’t even open my trunk. I did some research and it does say that the piece that flew off is connected to the…Owner complaint, filed 2026

Fuel system

112 complaintsHesitation, stalling, fuel smell, fuel pump and injector failures.What to check before you buy

Half of the owners who gave a mileage had the problem by about 10,000 miles.

What to check before you buy

  • Smell around the engine bay and under the rear of the car for raw fuel.
  • On the test drive, accelerate firmly from a stop and up a grade. Stumbling, surging or a flashing check engine light are red flags.
  • Fuel pump recalls are common. Check this exact VIN for open recalls before you buy.

Tools that help

What owners said

Gas filler neck is loose, making it difficult to fill the gas tank without spillage. I don't recall how long this has been an issue, but it has been a problem for multiple years. There have been no incidents that preceded this problem.Owner complaint, filed 2025
On June 14, we drove our 2016 Ford Explorer from Tallahassee, FL to Boone, NC without issue. However, on [XXX], upon starting the vehicle, we noticed a gasoline smell. Concerned for our safety, we checked the car before leaving the neighborhood and discovered fuel pouring from the front. We parked the vehicle in a safe location and…Owner complaint, filed 2024

Air bags

99 complaintsAir bag warning lights, air bags that did not deploy, and inflator recalls.What to check before you buy

Half of the owners who gave a mileage had the problem by about 52,000 miles.

What to check before you buy

  • The air bag (SRS) light should come on at startup and go out within a few seconds. If it stays on, the system may not work in a crash.
  • Air bag recalls are some of the most serious. Check this exact VIN for open recalls and get proof any recall work was done.

Tools that help

What owners said

Description of Incident: The driver, [XXX] , was idling on a road near Lake Murray when her vehicle was rear-ended. Despite the force of the impact requiring Ms. [XXX] to be rushed to the hospital, the vehicle’s airbags failed to deploy. Post-Accident Concerns: Following the collision, the CEO of RideCare had the vehicle moved…Owner complaint, filed 2026
air bag light illumination on occasion, ford confirmed and suggested $1000 repair. seems like a safety issue that is a manufacturer defect. vehicle has been maintained and rear seat rarely used.Owner complaint, filed 2025

Cruise control and acceleration

76 complaintsHesitation, loss of power, sudden acceleration and cruise control problems.What to check before you buy

Half of the owners who gave a mileage had the problem by about 8,000 miles.

What to check before you buy

  • On the test drive, press the gas gently and firmly. The response should be smooth with no lag or surge.
  • Set the cruise control, then use resume and cancel to make sure each one works.

Tools that help

What owners said

I was stopped at a major intersection (very busy) at a red light when my car quit. I tried to restart the car but nothing happened. I was at the bottom of a hill, which has a turn not long before you reach this intersection, the speed limit is 45 mph but its normal for cars to average 50-60 mph. I put my flashers on and called AAA. Cars…Owner complaint, filed 2023
On Wednesday, November 2, 2022, at about 4:00 pm I proceeded to parallel park my vehicle and as I put my foot on the gas pedal the car took off uncontrollably at a very high speed, I tried to control the car but before I could stop it, I crashed and hit a tree. My vehicle was severely damaged. The vehicle was taken to the Dealer for…Owner complaint, filed 2022

Lights, wipers and visibility

74 complaintsHeadlights that dim or fail, wiper and washer failures, and windshield cracks.What to check before you buy

Half of the owners who gave a mileage had the problem by about 79,000 miles. Parts named most: Windshield: critical fasteners (15), Windshield (8), Sun / moon roof assembly (6).

What to check before you buy

  • Check every light: headlights on low and high, fog lights, brake lights, turn signals and reverse lights.
  • Run the wipers on every speed with washer fluid, and run the defroster front and back.

Tools that help

What owners said

one fell of window right side when driving on right side of window i tried to glue it back on don't think it will hold don't drive it much now went to ford dealer several time always told part is not available why it is a 2016 after 10 years should replacement parts not be availableOwner complaint, filed 2026
The contact owns a 2016 Ford Explorer. The contact stated that while the vehicle was parked, the rear glass unexpectedly shattered. There was no impact on the windshield to cause it to shatter. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure…Owner complaint, filed 2026, at 200,000 miles

Suspension

73 complaintsClunks over bumps, broken springs, worn struts and uneven tire wear.What to check before you buy

Half of the owners who gave a mileage had the problem by about 67,000 miles.

What to check before you buy

  • Drive over a few bumps and potholes slowly with the radio off and listen for clunks or rattles.
  • Check the tires for uneven wear on the inside or outside edges, a sign of alignment or suspension trouble.
  • Look behind the wheels for oily, wet shocks or struts.

Tools that help

What owners said

The contact owns a 2016 Ford Explorer. The contact stated that while his grandmother was driving and decelerating, the rear passenger’s side suspension suddenly failed, rendering the vehicle undrivable. The vehicle was towed to the local dealer, who determined that the rear passenger’s side tow link had failed and that both the rear…Owner complaint, filed 2025, at 143,000 miles
I brought my vehicle in for a recall that replaced the rear toe links. The factory adjustable toe link was replaced with a solid non-adjustable toe link. This dealer stated there is no way to adjust the toe. My vehicle feels like the rear is “dancing” when I hit most road imperfections. In the rain, it gets significantly worse. I will be…Owner complaint, filed 2024

Seats and seat belts

72 complaintsBelts that will not latch or retract, seat adjusters and passenger occupancy sensors.What to check before you buy

Half of the owners who gave a mileage had the problem by about 46,000 miles.

What to check before you buy

  • Pull out and latch every seat belt, and let each one retract on its own.
  • Try every seat adjuster, and watch for a passenger air bag "off" light when an adult is in the seat.

Tools that help

What owners said

Second row passenger seatbelt reciever is broken and part has not been available for over 2 years. Part # [VIN]. This is a major safety issue and ford has no idea when they will resume making this part. Also, parts for pilllar recall are not available. Pillar falls apart, causing damage to moulding and now water has entered and damaged…Owner complaint, filed 2024
The contact owns a 2016 Ford Explorer. The contact stated that while the vehicle was started, the air bag warning light illuminated. The vehicle was taken to a dealer where it was diagnosed that the seat belt retractor was faulty and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The…Owner complaint, filed 2024, at 106,000 miles

Wheels and tires

63 complaintsTire failures, wheels and lug nuts, and tire pressure sensor faults.What to check before you buy

Half of the owners who gave a mileage had the problem by about 21,000 miles.

What to check before you buy

  • Read the four-digit DOT date on each tire. Tires older than about six years should be replaced, whatever the tread looks like.
  • Check tread depth on all four. On AWD vehicles all four tires should match.
  • The tire pressure light should go out after startup.

Tools that help

What owners said

Rear toe link (driver side) just purchased the car from a Police department and i was not aware of the recall. 10/8/24 i made an appointment for other service and was informant by Elk river MN ford dealer and recall is scheduled to be preformed 10/17/24. [XXX] at [XXX] when turning left at approximately 30mph (2 lane country roads) the…Owner complaint, filed 2024
While traveling on I-85N at 70mph, the front passenger tire suddenly came apart from both sidewalls. The tire is a EVOLUXX CAPRICORN 4X4 HP, 255/50R20, 109V, XL. The tire blow-out only caused minor damage to the inner wheel well shroud.Owner complaint, filed 2023

Brakes and stability control

38 complaintsBrakes that feel soft or grab, grinding, ABS and stability control faults.What to check before you buy

Half of the owners who gave a mileage had the problem by about 38,000 miles.

What to check before you buy

  • The pedal should feel firm and the car should stop straight without pulling, grinding or a pulsing pedal.
  • The ABS and stability control lights should go out after startup and stay out.
  • Look through the wheels at the rotors. A deep lip on the edge means brakes are due soon, which is a fair thing to negotiate on.

Tools that help

What owners said

I believe the 2016 Ford Explorer that I own was sold to me with the wrong front brake rotors. The issue with the rotors became apparent after removing the tires. Component has not been inspected by manufacturer, police, or insurance representative. No warning lights appear on instrument panel. A weird stutter is happening an I think it’s…Owner complaint, filed 2025
Same issue as NHTSA campaign number: 22V150000 The problem: The brake master cylinder may allow brake fluid to leak from the front-wheel circuit into the brake booster.Owner complaint, filed 2022

Driver assist systems

18 complaintsPhantom braking, false collision warnings, and lane keeping or backup sensors that act up.What to check before you buy

Half of the owners who gave a mileage had the problem by about 99,000 miles. Parts named most: Adaptive cruise control (7), Assist (5).

What to check before you buy

  • Where it is safe, try the adaptive cruise and lane keeping on the test drive and watch for sudden braking or warnings with nothing there.
  • Check the windshield in front of the camera and the bumper sensors for cracks, chips or poor repairs.
  • Ask whether the windshield has been replaced. The camera has to be recalibrated afterward, and many shops skip it.

Tools that help

What owners said

The contact owns a 2016 Ford Explorer. The contact stated that distorted image would appear on rear view camera every time contact would go in reverse with his vehicle. The contact stated that distortion on camera started happening today, 06/03/2026. Contact stated they contacted dealer but has not contacted manufacturer. The vehicle…Owner complaint, filed 2026, at 90,686 miles
The contact owns a 2016 Ford Explorer. The contact stated that while reversing, the back-over prevention camera screen was distorted. In addition, the contact stated that the screen image was wavy and had several colors. The dealer was made aware of the failure. The contact was informed of an unknown recall with a similar failure…Owner complaint, filed 2025, at 107,929 miles

Ford Explorer complaints by year

Compare the 2016 with other years before you choose one. Tap a year to see its problems.

Compare with similar 2016 midsize SUVs

Each car is rated against its own other years, since popular models always get more complaints than rare ones.

CarVs. its other yearsRecallsMost reported
2016 Ford ExplorerAmong the worst years15Body, doors and structure
2016 Toyota HighlanderOne of the better years3Brakes and stability control
2016 Honda PilotAmong the worst years8Engine and cooling
2016 Chevrolet TraverseAbout average5Air bags
Compare side by side

2016 Ford Explorer recalls

This is every recall issued for the 2016 Ford Explorer, not what is still open on one car. A recall that was fixed does not show up any differently here. Check a VIN at NHTSA to see what is still open on the car you are looking at, and ask the seller for proof any recall work was done.

Body and structure

Jul 2026 · NHTSA campaign 26V448000
Risk
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Fix
Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.

Equipment Engine block heater

Oct 2025 · NHTSA campaign 25V685000
Risk
An electrical short circuit can increase the risk of a fire.
Fix
Owners are advised not to plug in their block heater until the vehicle is remedied.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.

Body and structure

May 2025 · NHTSA campaign 25V347000
Risk
Door trim that detaches while driving can create a road hazard, increasing the risk of a crash.
Fix
Dealers will repair the B-pillar trim, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.

Body and structure Roof and pillars

Jan 2024 · NHTSA campaign 24V031000
Risk
A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.
Fix
Dealers will inspect and replace the A-pillar trim as necessary, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.

Suspension Rear

Jul 2021 · NHTSA campaign 21V537000
Risk
A rear toe-link fracture can result in a loss of steering control, increasing the risk of a crash.
Fix
Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. Exposure to road salt can cause the cross-axis ball joint to corrode and seize, resulting in a fracture of the outboard section of the rear suspension toe link.

Body and structure

May 2021 · NHTSA campaign 21V316000
Risk
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Fix
Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.

Suspension Rear

Mar 2021 · NHTSA campaign 20V675000
Risk
A rear toe link fracture can result in a loss of steering control, increasing the risk of a crash.
Fix
Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin that were previously repaired under a prior recall numbers 16V-245 or 19V-435. The outboard section of a rear suspension toe link may fracture.

Transmission and drivetrain Axle shaft

Nov 2020 · NHTSA campaign 20V692000
Risk
The failed bracket could result in a loss of park function which can cause unintended vehicle movement, and loss of motive power while driving which increases the risk of a crash.
Fix
Ford will notify owners, and dealers will replace the link shaft bracket, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.

Suspension Rear

Jun 2019 · NHTSA campaign 19V435000
Risk
A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.
Fix
Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.

Seats

Nov 2017 · NHTSA campaign 17V767000
Risk
In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.
Fix
Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.

Wheels Hub

Aug 2017 · NHTSA campaign 17E048000
Risk
A loss of the wheel or wheel end can increase the risk of a crash.
Fix
Ford will notify the distributors of the hubs specifying that they are to only be used on drive axles.
Full recall summary

Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feature, possibly resulting in the separation of the wheel or wheel end.

Seats Recliner

Jun 2016 · NHTSA campaign 16V475000
Risk
The seat back may not adequately restrain the occupant during a crash, increasing the risk of injury.
Fix
Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."

Engine and cooling

Mar 2016 · NHTSA campaign 16V183000
Risk
Overheating of the engine block increase the risk of a fire.
Fix
Ford will notify owners, and dealers will replace the engine block heater, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block heaters. These engine block heaters have elements that may overheat while plugged in.

Fuel system Mounting

Sep 2015 · NHTSA campaign 15V605000
Risk
If the fuel tank separates from the vehicle, a fuel leak may occur, increasing the risk of a fire.
Fix
Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.

Parking brake

Jul 2015 · NHTSA campaign 15V464000
Risk
If the parking brake does not fully engage and the transmission is left in a gear other than 'Park' while on a slope, the vehicle may roll away, increasing the risk of a crash.
Fix
Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge.
Full recall summary

Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking brake that may not fully engage when applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."

2016 Ford Explorer questions

What are the most common problems with the 2016 Ford Explorer?

The most reported problem areas on the 2016 Ford Explorer are the body, doors and structure (595 complaints), the steering (532 complaints) and the engine and cooling (483 complaints). Within the body, doors and structure, owners most often name the body.

Is the 2016 Ford Explorer a good year to buy?

One of the worst Explorer years. Owners filed about 1.6 times as many complaints as a typical Explorer year. The main thing to watch is the body, doors and structure, which half of owners reported by about 83,000 miles. Years with fewer complaints: 2018, 2019 and 2021. Based on owner complaints to NHTSA, compared with other Explorer years from 2012 to 2024. A good year can still be a bad car, so check the one you are looking at.

How many recalls does the 2016 Ford Explorer have?

NHTSA lists 15 recalls for the 2016 Ford Explorer. The most recent, from Jul 2026, covers the body and structure. Recalls cover the whole model year, so check the VIN of the car you are looking at to see which are still open.

At what mileage do 2016 Ford Explorer problems start?

Half of the owners who reported a problem with the body, doors and structure gave a mileage of about 83,000 miles or less. Half of the owners who reported a problem with the steering gave a mileage of about 58,000 miles or less. Plenty of cars have these problems later or never, so ask for service records.

Which Ford Explorer years should I avoid?

The Explorer years with the most complaints compared with the rest are 2016. Years with clearly fewer complaints are 2018, 2019 and 2021. Years from 2022 on are too new to rate fairly yet.

Looking at a 2016 Ford Explorer?

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Where these numbers come from. Complaints are reports that owners filed with the National Highway Traffic Safety Administration (NHTSA), counted from NHTSA’s complaint database as of November 5, 2026. Owners do not have to prove a problem to file one, so a complaint is a report, not a confirmed defect. Models that sell in big numbers get more complaints, and newer model years have had less time on the road, so compare years of the same model rather than different models. Recalls come from NHTSA’s recall database and cover every vehicle of that model year, not one particular car. Quotes are trimmed, and anything that looks like a VIN is hidden.